Comprehensive Circuit Card Assembly (CCA)

Our CCA offerings include Surface Mount Technology (SMT), Through-Hole Technology (THT), mixed technology assemblies, advanced multi-layer PCBs, and high-density interconnect (HDI) technology. We use state-of-the-art automated assembly lines, high-speed pick-and-place machines, precision solder paste dispensing systems, and 3D Automated Optical Inspection (AOI) systems for precise and reliable CCA. We adhere to IPC-610 Class 2 and Class 3 standards for top-tier applications.

Robust Design Support

Aimtron’s team of skilled engineers provides extensive design support, covering Design for Manufacturability (DFM), Design for Testability (DFT), Design for Reliability (DFR), and Design for Assembly (DFA). Employing advanced tools like CAD, signal integrity analysis, and thermal simulations, we enhance designs for efficient production and swift market entry.

Custom Wire Harnessing

We offer custom wire harnessing solutions to meet specific project needs, ensuring optimal performance and longevity. Our automated crimping, cutting, and stripping machines, along with top-quality connectors and cable assemblies, including MIL-SPEC components, meet IPC/WHMA-A-620 standards for peak quality and performance.

Rapid Prototyping

Our quick prototyping services accelerate development cycles and early design issue identification. Using the latest in additive manufacturing, such as 3D printing and CNC machining, we provide precise and cost-effective prototypes, employing SLA, SLS, and FDM technologies for complex geometries and functional prototypes.

System Integration and Testing

Our system integration and testing ensure that every product adheres to strict performance, reliability, and quality standards. Our testing methodologies include ICT, functional testing, ESS, HALT, vibration testing, and EMC testing. We also offer custom test fixture development and ATE integration.

End-to-End Product Design

Our comprehensive product design services span concept development, industrial design, mechanical engineering, electrical engineering, and firmware development. Through an iterative design process, we ensure flawless component and subsystem integration for optimal product functionality. Techniques like FEA and CFD optimize structural, thermal, and fluidic properties.

Comprehensive Quality Management

Aimtron upholds strict quality management standards, including ISO 9001, ISO 13485, AS9100, and IPC-A-610. Our dedication to quality is reflected in our sophisticated facilities, thorough inspection processes, and continuous improvement efforts. Employing Six Sigma, Lean Manufacturing, and 5S practices, we optimize processes, minimize waste, and maintain a safe, efficient workspace.

Supply Chain Management

Our advanced supply chain management assures timely component procurement, reducing lead times and optimizing inventory. We handle global sourcing, vendor qualification, and material planning, ensuring access to top-quality components at competitive prices. Our ERP system and JIT inventory management techniques streamline our supply chain for quick market response.

Box Build Assembly and Product Integration

Our box build assembly spans from basic subassemblies to complex, fully integrated systems. Our experienced technicians specialize in electro-mechanical assembly, cable routing, and custom enclosure fabrication. We conduct rigorous functional tests, burn-in tests, and final inspections to ensure product performance, reliability, and adherence to customer specifications.

Flexible Manufacturing Solutions

Our manufacturing solutions cater to both low-volume, high-mix (LVHM) and high-volume, low-mix (HVLM) production. This adaptability supports varied customer needs, from prototype runs to mass production. Our advanced MES enables real-time monitoring and traceability for production efficiency and supreme quality control.

Inhouse Facilities for Secondary Operations and Post Production Processes

Aimtron has incorporated an internal facility to adhere to product specifications, guaranteeing Quality and Timely Delivery as per commitment. Aimtron offers specialized resources to cater to the product needs in alignment with client expectations. Consequently, both the initial and subsequent stages of the process are independent of any external sourcing. This approach also safeguards the confidentiality and intellectual property.
• Manual Soldering • Selective Soldering • Cleaning through Washing/Ultrasonic Techniques • Application of Conformal Coating • Encapsulation • Press Fitting and Sealing